Prim News – ABB builds the world's most modern robot factory in Shanghai


A striking investment combines digital networking technologies, high-tech collaborative robots, and state-of-the-art artificial intelligence research to create the most modern, automated, and flexible plant of the future.

  • The $ 150 million investment further strengthens ABB's leading position in the world's largest robot market
  • The factory-established expanded R & D center speeds up the process of digital innovation and is further developed in the field of artificial intelligence
  • The factory's innovative design ensures that every square meter of work space meets production objectives
  • The new investment will further increase the $ 2.4 billion that ABB has invested in China since 1992, the company's second largest market.

ABB, which develops and delivers innovative digital technologies, today announced that its $ 150 million investment in Shanghai will build the world's most modern, automated and flexible robot factory, a modern center where robots will produce robots. The new Kangqiao production facility near ABB's extensive Chinese robotics campus combines ABB-related digital technologies including ABB Ability solutions, modern collaborative robotics and the latest artificial intelligence research to create the most modern and sustainable factory of the future. "Production is expected to start at the end of 2020.

The announcement marks a milestone in the life of China's top robot manufacturer in ABB's life and also marks a critical global growth boost for the shoulder in the world's largest robotics market. In 2017, a third of the robots sold in the world came to China, which bought almost 138,000 robots. Currently, ABB employs approximately 5,000 people in Shanghai, while the company's robotics companies in China employ more than 2,000 engineers, technologists and factory managers in 20 locations throughout China. Since 1992, ABB has invested more than $ 2.4 billion in China, with more than 18,000 employees.

ABB and the Local Government of Shanghai have also signed a comprehensive strategic cooperation agreement. The purpose of the agreement is to support industry, energy, transportation and infrastructure in the region and support the "Made in China" manufacturing development initiative. The agreement was signed by Ying Yong, Mayor of Shanghai, ABB, by Ulrich Spiesshofer, CEO of ABB.

"China's commitment to transform the manufacturing industry is an example for the whole world" Spiesshofer said. "The strategy to introduce the latest technologies based on artificial intelligence, advanced robotics and cloud computing is a model for all countries wishing to build a globally competitive production base. Shanghai has become a hub that is central to both ABB and to other companies around the world who are striving to lead the technology in the field of advanced technologies.Now that we have begun to further develop ABB's significant presence in China and move on to the goal of more than two decades of developing Sanghajt as a of leading robotic manufacturing centers, we look forward to working successfully with Ying Yong, Mayor of Shanghai, the other prominent leaders of the community and our customers here. "

Strengthen market leadership with the future digital factory – Customized solutions and better performance

The new factory in Shanghai is equipped with a series of machine learning, digital and collaborative solutions. Thanks to these solutions, Shanghai will be the most advanced automated and flexible factory in the robotics industry. With the help of the factory's R & D center, you can accelerate innovation in the development of artificial intelligence. Thanks to ABB's new global design method announced this year by ABB, the plant can dramatically increase the number of locally manufactured robotic types and variants, allowing for more robust and faster customization of the robots to better meet customer needs.

ABB's robust portfolio of robots will enable you to produce an unlimited number of customized solutions. "The concept behind the design of the new plant is in fact the same as the advice we give our customers every day: investing in automation because it provides flexibility and agility in whatever direction the market is" – says Sami Atiya, Head of the Robotics and Production Automation Division. "We are proud that ABB can help its customers in China and around the world with solutions based on the latest technology to offer a high degree of customization, faster cycles and continuous changes in the new normality, even in our own factories."

The entire Shanghai plant is modeled as a digital twin that provides intuitively customized panels for managers, engineers, operators and maintenance professionals to provide the best choices. In this context, ABB Ability Connected Services allows the plant to collect and analyze information on the status and performance of ABB robots, enabling early identification of anomalies. To avoid costly downtime, ABB Ability delivers advanced digital solutions that enhance performance, reliability and power usage, as well as access to world-leading platforms such as the Microsoft Azure corporate cloud, the first public international cloud service. which is operated in China.

Innovative design that ensures better use of the manufacturing area

Thanks to the combined automation islands, the new plant will have an innovative and flexible manufacturing area instead of fixed assembly lines. ABB's logistics automation solutions are used throughout the plant, such as self-controlled vehicles that can independently track robots passing production steps and deliver localized station components. Automation solutions enable manufacturing to adapt to changes in the Chinese robotics market without additional capacity enhancements.

For Vegard Nerseth, ABB's Robotics Business Manager, said: "A significant change was made in comparison to the fact that the size of the plant and the size of capital expenditures were considered relevant to meet future demands. With the design of our new factory, we have achieved the concept of making the most spacious and robust of every square meter of production area.We aim to achieve fast automation solutions and the excellent capabilities of our team. "

The transition to high customization and the highest level of productivity and flexibility is ensured through the extensive application of ABB SafeMove2 software. SafeMove2 software allows people and robots to work safely nearby. Here it is worth mentioning the ABB YuMi robots. These robots allow close cooperation in the assembly of small pieces of robots.

ABB entered China's robotic market early. ABB, the leading global supplier of robots in China, has a full range of local value chains including R & D, system integration and services. Thanks to close cooperation with customers, ABB was the first to showcase its products in local production on several fronts. As the first line of automotive pressing, welding and painting machinery in China, the first line of equipment used in the manufacture of mobile phones and the presses used in the manufacture of home appliances.

"We celebrate the 40th anniversary of China's reform and opening in 2018" "Said Dr. Chunyuan Gu, head of ABB China and president of the AMEA region. "ABB is among the first to reach China, thanks to which we have an already built local value chain, which is backed by China's remarkable economic and social development. As a leader in the Chinese robotics industry, we are pleased to take advantage of our success and maintain the momentum of our investments. "

The new plant in Shanghai, with its R & D center with a comprehensive research portfolio, will be part of ABB's robotic delivery / supply system, an important link between the newly restored Västerås in Västerås and the Auburn Hills, Michigan. The last plant also emphasizes the fact that ABB is counting on the only global supplier of robots that has manufacturing presence in the USA.


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